Repairing 'pulled through' holes in body panels.
The body panels on my VD are supposed to be screwed to the frame at the bottom. The holes in the fiberglass have pulled through. They were fastened with a screw and mil-spec washer which does not spread the load much.
Attachment 74975
My plan was to patch the holes, redrill them, and then attach using an aluminum strip to better clamp and spread the load on the fiberglass.
What's the better method?
Looks pretty close to the edge - not much meat there.
What about filling and going with Dzus fasteners in a bit higher spot. Tabs are available and the fastener includes a "bearing" surface in removable part.
Cheers - Jim
Although I removed 10 Dzus fasteners on my Airdam and went to RivetNuts in an aluminum strip glued (3M08115) and riveted in place (much as you suggested).
When I used to fly Phantoms, I was called an AVIATOR.
Now I race cars. So, am I now called a PAVIATOR?
When I have fasteners in fiberglass body work I back the holes up with a patch of Kevlar. The Kevlar covers 2 or more inches around the hole. I also reinforce all the edges with a strip of Kevlar. It is a PIA to cut small patches but it will really help the problem you have.
Allstars selling very nice aluminum washers 1”OD drilled for #10 or 1/4
Other good thing to do in the front bodywork of your VD is to use a strip of 1” aluminum along the bottom
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What I noticed as I pulled the car apart is that the side pod floors that are attached to the main floor are a bit tight against the bodywork. So I'm guessing someone tried to get the screws out and they interfered with the side pod floors, so they just tore out.
On some parts of the bodywork, where they would fit, I started using these
https://www.mcmaster.com/#94709A613
to spread the load - especially since most screw holes are damaged/elongated.
Like hot butter cutting a knife: http://www.fibreglast.com/product/be...rs_Fabric_Aids
Aircraft Spruce sells some as well but higher cost. We have used them for about 15 years.
Lawrence Hayes
Hayes Cages, LLC
Sagle, ID.
Send to tom Irwin, get nice parts back.
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