At my last event I had a wheel nut come loose and was stopped by the safety pin. the wheel had been torqued, although referring to Van Diemen documentation, my torque spec was a bit low (100 ft lbs vs 130) - although I've run the car this way for years with no issues.
No damage other than the top thread in the nut was buggered. Took it apart at the track and again at home. I can find no damage nor any indication of what went wrong. When I put the wheel on I seated it, ran the nut down with a chatter gun, dropped the car and then torqued it up with a beam wrench. Usually if there's some reason it's not seated properly the end of the nut will look out of place WRT the safety pin.
I also measured the distance from the end of the axle to the hub face - both right and left are within .050 of each other.
Back in February at Willow Springs another guy with a 95 VD had an axle back out of the hat, shearing off all the drive pins. I'm still puzzled over that one. If the axle was properly inserted and the washers were under the bolt heads the axle should have been retained by the washers against the flutes. I don't know all the details though.
Others must have had this happen - what are the usual causes?