I've got my RF98 Van Diemen's drive axles apart for inspection (yes: for the first time in two seasons). It's got 26mm thick aluminum tripod housings with steel shells for the "races", and some of them are looking lightly damaged.
I've got three new shells coming for the worst of the damage, but that will probably still leave me with a couple of shells that aren't pristine, so my question is:
- Can I safely "hone"/"sand"/??? the inner surfaces to remove any small irregularities?
- How large a "divot" in the surface is safe? Is any divot depth at all safe?
I managed to get through two race seasons without disaster, but knowing what I know now, I'd like to make sure that I'm not courting disaster by racing on less than pristine parts. The previous owner causes some issues that I can see (at least, I think it was him) by running the tripods at angles that led to the actual tripod colliding with the drive flange on the upright (I can see the divots in the aluminum); I assume that this was the result of not making adequate adjustments to the car when FF switched from bias to radial tires, but I can't be certain.